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AAC Brick Production line autoclaved aerated concrete equipment

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aerated concrete equipment

AAC Brick Production line autoclaved aerated concrete equipment

1.Introduction:

Autoclaved Aerated Concrete (AAC) is a siliceous material (sand, fly ash and silicon tailings such as waste porcelain clay, stone processing waste materials, blast furnace slag, etc.) and calcareous materials (lime, cement) as the main raw material, mixing fat gas agent (aluminum powder), by ingredients, mixing, casting, pre-raising, cutting, autoclave, curing process made of light porous silicate products, because by the hair contains a lot of gas even after the small pores, hence the name of aerated concrete.

 

Areated concrete block (light weight block ) is the light and porous buidling material. It has light weight, keeping temperature cant burn and other advantages.it can be made into many kinds of bricks for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.

 

2.Advantages of AAC block machine/lightweight block machine 

(1)light weight
Areated concrete block density is usually 400-700kg/m3,(according the market in produce ),same as 
1/3 of clay brick and 1/5 common concrete.So use the aerated block can reduce the weight of the build more,and also reduce the beam of roof and pillar press best, then you can see,it can save the material and cost,it also fighting shaking.

 (2) keeping temperature

It has many are porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as 1/4 or

1/5 of clay brick,so it is best materials now in the world.There are many kinds material,have

lowest waste.

 (3)High Strength

High pressure steam-curing autoclaving process gives AAC unmatchable strength to weight ratio, higher than even M150 concrete and far exceeds the Indian Building code requirements

 (4)Cost saving

Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving. 
Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%

3.Main equipments in the production line

(1)Important parts:Cutting Machine: the AAC blank is formed after casting and pre-curing, as the size is too large, it must be cut to achieve the required product size.

 

 

(2)Material Metering Equipments: Computer Control Automatic Metering System is commonly used as measurement of raw materials.

 

(3)Material mixing and casting equipments: Mixer, it’s the slurry mixing machine, also is slurry casting machine.

(4)Autoclave: Autoclave is a device for silicate hydration products to get physical and mechanical properties.

 (5) Molding boxes

 

4. Block production flowcharts

Production Flow:Materials,Sawing,Cutting,Plate Shearing,Plate Bending,Drilling,Lathing,Milling,Machining,Welding,Assembly,Final Products

5.We can supply our customer for designning, production, installation, commissioning, training and good after-sale service. Capacity: from 50000 cubic meter to 300,000 cubic meters per year.

 

Equipments: stocking raw materials, mixing, molding, forming, cutting, evaporating and curing, crane cramp, transporting etc.

 

6.Welcome to contact us if you have any product need and visit our factory!

 

Grupo de Produto : Equipamento de Material de construção